Foam milling excellence
FoamDesigner —
The precision tool of choice for foam design, modeling, & milling.
ZEIM shapes your
experience – since 1860
Founded in 1860, ZEIM has become the industry-leading specialist in millfoam cutting and milling technology, providing solutions for rigid foam, soft foam, and polystyrene or medical applications.
The handheld FoamDesigner is a versatile foam shaping device which can be fitted with your custom tools we specifically manufacture according to your specifications.
ZEIM products range from milling machines, to custom made band knife machines, or reciprocating saws.
Milling
Cutting
Modeling
FoamDesigner
Why FoamDesigner?
The handheld FoamDesigner brings unmatched precision, flexibility, and cleanliness to every foam‑shaping task—backed by over 160 years of ZEIM engineering excellence.
All‑in‑One Tool
Interchange heads in seconds to mill, model, or cut any foam type.
Tailor‑Made Cutters
We’ll tailor every cutter tooth to your exact specifications.
On‑the‑Fly Chip Extraction
Connect to your shop vac for real‑time chip extraction.
Built to Last
Over 160 years of precision engineering at your service.
How It Works
① Select Your Tool
The FoamDesigner is available as electric and pneumatically driven variants to meet your workshops requirements.
Electric modeling
Experience precision in every curve with our handheld electric FoamDesigner modeling tool, designed especially for intricate foam sculpting.
Pneumatic designing
Crafted for maximum comfort and control, the handheld pneumatic FoamDesigner brings your cleanest and most detailed designs to life with ease.
② Mill & Extract
Clip on your specific tool and dial in speed; start modeling with pinpoint control.
The FoamDesigners powerful drives and well-coordinated tool toothing ensure accuracy and smooth milling surfaces, allowing limitless customization even with soft foam materials.
Foam milling produces dusty chips that slow your workflow. FoamDesigner’s integrated vacuum module connects directly at the cutting head to extract debris in real time—no downtime, no cleanup.
Ready to elevate your foam‑shaping with solutions
designed to your specifications?
Send us an email, give us a call, or use the contact form above to send us a message.
Address
Zeim GmbH
P.O. Box 26 60
87416 Kempten/Allgäu
Germany
Phone:
+49 (0)831 – 5 20 91 45
Telefax:
+49 (0)831 – 5 20 91 47
Email: [email protected]
Looking for more answers?
How can one tool handle all my foam‑shaping needs?
FoamDesigner’s modular heads let you swap in milling, modeling or cutting attachments in seconds. Choose between our high‑torque electric drive or the ultra‑light pneumatic version, both engineered for pinpoint accuracy across every foam type. One handheld device, infinite possibilities.
Do you offer custom cutter geometries?
Absolutely. Send us a sketch, CAD file or a description of your project and our tool‑design experts will tailor each tooth and head profile to your exact specifications. Custom tooling ensures optimal performance and finish, every time.
How does the built‑in vacuum extraction work?
Our integrated vacuum module snaps onto your shop‑vac hose at the cutting head, removing chips and dust in real time. That means uninterrupted milling, reduced downtime and a consistently tidy work area. No more manual cleanup between passes.
What after‑sales support do you offer?
You’re backed by ZEIM’s 160+ years of engineering expertise—phone and email support, genuine spare parts, and on‑site service packages are all available. We’ll also advise on application best practices to help you get the most from your FoamDesigner.
ZEIM’s been around since 1860—why does that matter today?
Over a century and a half of continuous innovation means we understand foam and polystyrene processing inside and out. Our legacy of precision engineering shows up in every component—from drive motors to micro‑toothed cutter heads—ensuring unmatched reliability.
What other foam‑processing equipment do you offer?
Beyond FoamDesigner hand tools, ZEIM supplies band‑knife cutters, profiling mills, suction‑milling systems and hot‑wire machines for slicing, deflashing and texturing. Whether you need large‑scale CNC profiling or handheld detalization, we’ve got you covered.
Can FoamDesigner handle medical or automotive foam applications?
Yes. With tool geometries tuned for soft and ultra‑delicate foams, FoamDesigner is ideal for medical‑grade cushioning, prosthetic molds and precision automotive trim work. Our specialist heads deliver smooth, repeatable contours even in the most demanding industries.
ZEIM
For over 160 years, ZEIM has delivered precision‑engineered foam and polystyrene processing systems. Today, Zeim GmbH builds on that legacy—combining time‑tested craftsmanship with modern innovation to design and support customized machinery for automotive, medical, and furniture applications.
Our Vision
To lead the foam‑processing industry into the future, constantly innovating so our customers can create ever more complex shapes with maximum cleanliness and efficiency.
Our Mission
We partner with you from concept to installation—designing, manufacturing, and supporting custom foam‑processing machinery that delivers flawless results every time.